Thermal printing, or direct thermal printing, is a digital printing process that creates a printed image by heating a layer of thermochromic paper (also known as thermal paper) as it passes through a thermal printhead. Thermal transfer printing is another method that uses heat-sensitive tapes instead of heat-sensitive paper but uses similar thermal printheads. A thermal transfer printer uses a thermal printhead to transfer solid ink to a tape or label material made of vinyl, polyester, nylon, or any other thick material to provide a durable print.
Barcodes are a popular product marking tool and thermal printers can be used to accomplish this task. The tape is usually made of wax, resin, or a combination of both and is bonded by heat and pressure to the label surface.
Thermal printers can be used to print labels, safety signs, signposts, barcodes, shipping labels and other commonly used items. Thermal direct thermal printers are used to darken the paper by heating the thermal printhead.
Direct thermal printers are used to print items such as receipts and shipping labels. Thermal printers do not spray liquid ink through a nozzle to produce an image, whereas inkjet printers do. Instead, they use tiny heating elements activated by the transfer of pigments.
The thermal printer with this thermal printer allows you to print one color at a time as the printing material itself determines the color. The paper used in thermal printers can be bought in large rolls with a standard width of about 40 mm. It is coated with a waxy substance that reacts and turns black when exposed to heat.
The printhead consists of a tiny heating element in which each dot is heated to select an area to produce the desired print image. The printhead presses a wax-coated ribbon (or ribbon) on the printed material. When the wax melts and is exposed, the ink is transferred onto the printing material and dries, which is a key advantage of this type of thermal printer over direct thermal printers, as the print fades less with time if you print in multiple colors (provided your printer has multiple ribbons).
Thermal transfer printers have a printing resolution determined by the size, number and arrangement of the heating elements that are expressed in dots per inch (dpi). On the other hand, direct thermal printing uses heat-sensitive labels which blacken when heated.
Direct thermal printing makes it more practical for simple, cost-effective labels with a short shelf life. Companies that want to print labels for shipping labels and packaging labels using thermal printers can do so with the creation of Azlabel without spending too much time converting the label format to be compatible with the thermal printer. Azlabel enables companies to print labels directly on their thermal printers, saving time and money.
By switching the label roll to a continuous roll of paper, you can print receipts directly on your thermal printer. Thermal label printers have the added advantage that receipts can be printed faster and you can choose more formats.
Receipt printers typically have a print width of 3 “and thermal labels can print with a width of 4. This means that you can use less paper and absorb more information by adding inches with a thermal label printer. With a laser printer, we would switch from 500 sheets of standard shipping labels to two labelled pages.
The paper roll is ready to be removed to fit the printer. You can use surplus paper from the printer if you do not need the core paper, but the paper works fine.
One of the biggest advantages of a thermal printer is the inkjet printer. Traditional printers – such as inkjet printers and all-in-one models – are a source of pollution because of the cartridge type and the paper they need to work.
This means that maintenance costs for direct thermal printers are lower than other types of printers. The recurring cost of a thermal printer is worth the investment as recurring savings are more important than the once-overcost of your printer.
A common question for online sellers is whether to invest in a thermal label printer or stop buying ink and work with a more versatile laser printer that can handle multiple tasks. Several areas of interest compared and found a winner for printing and shipping labels. Please note that specifications may vary depending on the sales model that suits your business needs and should be researched before buying a printer.
Thermal printers have been used in seabed research, engineering, and geology because of their portability, speed, and ability to produce continuous metal rolls. At the beginning of the 21st century thermal transfer laser printing technology (inkjet printing technology) replaced thermal printing in fax machines and enabled printing on plain paper. Thermal printers have also been around for a long time in the e-commerce business.
For the right printer for your application, you need to understand the differences between thermal transfer and direct thermal technologies to choose one. TSC offers a variety of thermal printers that both support direct thermal printing and direct thermal transfer / thermal printing. If you answered yes to any of the questions above, you should use either a thermal transfer label printer or a direct thermal printer.
A thermal printer is a non-impact printer that does not rely on impact forces to transfer ink to a carrier medium. It has built-in pins and an electronic circuit that receives commands from a computer and stores pressure data. The printing process is an electromechanical, machine-based system in which a hot needle runs through a type of thermosensible paper.